Re-upholster Antique Chairs

By Frank Parker

Occasionally we receive antique chairs which are basically well preserved but they have been previously shabbily re-upholstered or upholstered out of context with the era. This rarely does the furniture justice and usually results in complete restoration.

Our client came to us with a lounge chair made in the 1890’s having been originally purchased by her deceased husband’s grandparents. She was honest in explaining that under her instructions the chair had been re-upholstered in the early 1980’s in a pastel cotton and the style modernised to match their décor at a previous residence. She was now ashamed of her previous decision and wanted the chair re-upholstered to its previous glory.

The chair’s design had been modernised by having a loose seat cushion fitted and absence of piped detail. We removed all the upholstery stripping the chair down to the bare frame and the turned timber legs were then cleaned and polished. Heavy weight jute webbing was then fitted to the seat and back, the coil springs laced, tied down then hessian overlays fitted. We used synthetic ‘thumb roll’ on the seat front, arms and back scrolls then laminated premium polyurethane foams finished with polyester overlays. The seat cushion inner was fabricated from high resilience foam and encased with bonded polyester fibre.

The chair was then upholstered using a fabric selected by our client which suited the chair and was basically in keeping with the period. The result was a chair which was modernised to a degree under the cover for comfort however retained much authenticity with the upholstery finish and piped detail. Our client was over joyed with her chair and no doubt will become a family heirloom.

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    When given a restored antique chaise lounge frame to re-upholster the problem is that there may have been many different ways it was traditionally upholstered. Therefore the method of upholstery depends upon the client’s interpretation on how the furniture appeared originally combined with the restorer’s knowledge and research into period pertaining to this style of furniture.   

    This antique chaise lounge frame was given to us by a client who wanted it upholstered for her bedroom. Apparently this piece originated from the 1880’s and she did not want any deep buttoning in the upholstery. We went through much archival material on chaise lounges from this period and found examples of similar double ended pieces from this period with plain upholstery which coincided with our client’s expectations. Above all our client also wanted the re-upholstered chaise to be comfortable giving us considerable autonomy regarding upholstery methods.

    We set about our task and first cleaned and repaired the original castors. We then webbed the base with heavy weight jute webbing, laced in the coil springs, tied them down then fitted a hessian overlay. We then used synthetic furniture edging and built the seat, back and scroll ends up with varying hardness’s of high density cushioning encased with bonded polyester fibre. The result of building up the platforms this way is that the traditional look is maintained however unlike the furniture from this era comfort has not been sacrificed for style. The upholstery was trimmed with matching gimp trim creating a superb finish.

    Our client was elated with the stylish finish of her re-upholstered antique chaise lounge but was equally impressed with the comfort which would not have been such a necessity in the bygone days. We trust our client will enjoy and relax on her rejuvenated chaise lounge for many years.

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  • Why do modern sprung cushions have problems?

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    Contemporary sprung cushions have been marketed over the last decade as a superior concept however there are major issues regarding the effectiveness of using ‘spring pockets’ in the fabrication of seat cushion inserts.

    How are traditional spring cushions different to modern spring cushions?

    Traditional sprung cushions were constructed using mid-gauge coil springs and hand sewn into a hessian case then encased with flock and fitted into a box piped seat cushion with sewing usually finished by hand stitching. Seat cushions constructed this way tend to stand the test of time as is evident by cushions still used in antique furniture.

    However the fabrication of modern sprung cushion inserts utilise light-gauge coil springs encased in a series of thin polyester pockets which are normally referred to as ‘spring pockets’. These spring pockets are placed in the centre of the cushion inserts and sandwiched with polyurethane foam then usually encased with polyester fibre. With moderate to heavy use the spring pockets tend to distort with the springs often fracturing the casings. The result is a distorted and uncomfortable seat cushion and maybe a costly repair bill outside the warranty period.

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    The sales personnel promoting the “advantages” of sprung cushions usually infer by definition that the base is also sprung but most sprung cushions are on bases fitted with elastic webbing. The truth is that there is nothing wrong with a settee base correctly fitted with high quality elastic webbing. However a superior cushion insert can be effectively achieved by simply using premium quality polyurethane foam encased in polyester fibre and no spring pockets!

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    This modular unit was manufactured by a local Perth, business ‘Farmer Furniture’ in the early 1980’s. It was re-upholstered 12 years ago however the clients had never been happy with the quality of the reupholstery job as it simply “did not feel like the old suite when new”.

    How we approached renewing this lounge suite

    We stripped the old upholstery from the modular frame. It revealed that the second layer of fabric had simply been placed over the initial fabric in which the suite was made. This style of reupholstery is very problematic. The issue is caused by the webbing, body padding and cushioning not being replaced resulting in this lounge furniture quickly returning to a dysfunctional state. Which is a waste of time and money for the owners.

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    This process allowed us to modernise the upholstery finish without losing the authentic character of the lounge suite.

    The final result was a well finished and functional modular lounge this family will enjoy for many years into the future.

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    The Chesterfield sofa was developed by skilled furniture artisans in the mid 1700’s for Lord Philip Stanhope, the third Earl of Chesterfield. The Earl was known as a trendsetter and commissioned local artisans to produce an upholstered piece of furniture to which gentlemen could sit on without creasing their suits.

    Chesterfields would become the most renowned sofa design in history defined by the scroll arms, low back, deep buttoning and studded trim. They were usually upholstered in dark traditionally toned leathers. However over time this design has been modernised and is often now upholstered in velvets.

    A couple approached us with two 2 ½ seater Chesterfield settees purchased in the mid 1980’s being made by Moran of Melbourne. These settees were over forty years old and attracted constant use but had stood the test of time well which was a display of their quality.

    We removed the existing upholstery then started the re-upholstery process by fitting new jute webbing and fitting new spring units. The foundation of the inside arms/backs were fine so we just laminated and thin foam layer with a polyester overlay and new seat cushion inserts fabricated from premium foam then encased in bonded polyester fibre. The upholstery fabric selected was again a quality plain velvet which is suitable for this design sofa while also being very durable and serviceable.

    The result spoke for itself and we often find clients select fabrics similar to their original selection because of favourable performance and design suitability. This was no exception and our clients seemed overjoyed with the result.

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    Jardan owned by brothers Nick & Michael Garnham commenced operations in 1987 from humble beginnings having eight staff by 1997 with over one hundred and seventy employed today.  All furniture is custom-made in a modern equipped factory located in Melbourne with retail outlets now in Brisbane, Sydney, Melbourne and Perth.

    A client approached us saying they had purchased a Jardan 3 seater settee when their children were just toddlers now their children are young adults and the settee has served them well but was in desperate need re-upholstery. Our clients were true patriots as they also selected an Australian made fabric for the re-upholstery.

    We removed all existing upholstery from the timber frame and the only casualty from almost two decades of heavy use was one broken spring which shows the value of purchasing high quality Australian made furniture. We laminated new high density foam to the frame body and fabricated polyester filled channelled and quilted back cushion inserts and polyester encased premium foam seat cushion inserts. The settee was then re-upholstered with the outside arms and back lined and padded with piped detail.

    Our clients were glad they had made the correct decision in having their settee re-upholstered in a quality Australian made fabric, it should be good for another two decades and the grandchildren.

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  • Re-upholstery of a Jason Recliner Chair

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    Jason recliner chairs are an iconic piece of Australian furniture valued for their quality craftsmanship and durability, making them sought after to this day. This restoration aimed to preserve the chair’s structure for future generations to come.

    The Origin of Jason Recliners

    Jason chairs were manufactured under license from Lazy Boy in Munro Michigan. The factory operated in Welshpool WA from the mid 1960s through to about 1990. These chairs were known for featuring a very robust and unique mechanism. The business was owned and managed by the Bridge family with the chairs distributed around Australia and at its peak they were also exported.

    This is Our Restoration Process

    • The chair was completely stripped and the mechanism cleaned and lubricated
    • The show-wood rocker base and the turned wing sections were sanded and re-lacquered dark walnut
    • The back zig zag springs were linked
    • New hessian was layered over the seat springs
    • New high density padding was laminated onto the body
    • New polyester encased premium cushioning was fabricated and
    • The chair was then re-upholstered to the same finish in an English Heritage Linen
    This chair was also of sentimental value as it previously belonged to our client’s father. We wish her many years of memorable moments in this special chair.
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