Reupholster to Modernise

By Frank Parker

Clients approached us as they had shifted from an older traditional styled house into a new modern mid-century styled home located in the Perth hills. They had a much loved traditional Torrance & McKenna lounge suite consisting of 2 x wing back chairs and a low back 4 seater settee. They wanted to retain this lounge furniture but re-upholster it to suit their new home.

The most important aspect of this process is to select an appropriate fabric for the re-upholstery process. Our clients had two issues to consider, the upholstery fabric selected had to suit their existing lounge furniture while looking in place in a new mid-century styled home. The upholstery fabric selected fulfilled the criteria being an abstract floral design with the blue and autumn tones looking effective on the polished concrete floor and picking up the tones of the timber cabinetry.

This job was a complete re-build so we removed all the existing upholstery. The frame was re-webbed with heavy weight jute webbing and the coil springs laced into place then the sprung edges constructed. New high density foam padding was laminated to the frame bodies with the upholstery back to original including lined and padded outside arms and backs. The cushion inserts were fabricated using premium foam and then encased with bonded polyester fibre. The cushions were upholstered back to the original finish being boxed piped seats and centre piped back and arm cushions.

The result spoke for its self and our clients were ecstatic when their re-upholstered furniture was delivered. This is great example of up-cycling fine furniture which was purchased new 45 years ago and is now good for another 45 years.

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  • Mid-Century Danish Chairs featuring the EK Easy Chair

    The ‘EK Easy Chair’ typifies the Danish chairs during the boom period of the 1950’s and 1960’s. This chair was designed by Illum Wikkelso who belongs to the group of famous “mid-century” Danish furniture designers.  

    The chair was manufactured by Niels Eilersen who commenced business in 1895 originally as a wheelwright and coach builder, then motor body-builder and entering into the furniture industry in the mid 1930’s. Niels Eilersen developed the technique of steam bending wood and ply which proved invaluable after the war with the production of bent-wood and spindle styled chairs. During the 50’s and 60’s the company progressed into manufacturing world class furniture and employing famous designers such as Illum Wikkelso to produce the EK Easy Chair.

    We were contacted by a client saying she has two Danish chairs requiring re-upholstering in leather. When arriving at their residence and viewing the chairs we knew they were special having an unimproved value of over $5000 per chair. Our clients specified that they wanted new elastic seat webbing, the sprung cushion inserts replaced with foam/polyester inserts and the cushion covers to be leather.

    We replaced the elastic seat webbing with firm high quality webbing which had previously be replaced by average quality webbing. We then fabricated laminated foam seat cushion inserts with a very firm high density centre core featuring high density softer overlays then encased with bonded polyester fibre. The back cushion inserts were fabricated from the slightly softer grade used in the seat overlays then also encased with bonded polyester fibre. The leather cushion covers were fabricated from a high quality semi-aniline leather being Tasman Tanning “Matisse Black”. The original leather cushions were vandyked however we sewed shaped patches allowing for the fullness created by the buttoning.

    The result was spectacular as the chairs still retained their authentic look but we had fulfilled our client’s wishes by also having the chairs more comfortable for sitting. We also gave the clients back the original sprung cushions for re-sale value if ever required. Two classic chairs now sixty years old and good for another sixty years!

    •   We Were So Happy

      We were so happy with the two black leather chairs you re-upholstered for us.
      Monique
      Shenton Park, WA
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  • Club Lounge Restoration

    Restoring an Australian Club Lounge is to a furniture manufacturer as what restoring a Holden or Falcon car is to a mechanic. Various versions of this Club Lounge style were produced in Australia from the late 1920’s through to the late 1950’s. There is a special place in our hearts for this type of lounge and we always welcome the challenge when being tasked with another Club Lounge restoration.

    A young lady from Geraldton approached us regarding restoring a club lounge originally belonging to her grandparents from a farm in Mullewa which had been stored in a sheering shed for several decades being home to the resident rodents. Her parents who had since run the family farm for many years transported the lounge suite to the factory then upon arrival we could see it was basically in good structural condition and still partially covered in the tattered original upholstery fabric.

    We removed all the upholstery stripping the lounge suite down to the bare frame. The frame joints we then partially knocked apart and re-glued with a crosslinking PVA and then screwed. The timber trays and base blocks sanded back with the cracks and dents being filled with two-pack resin. They were then finely sanded and given three coats of clear lacquer.

    The upholstery started with fitting heavy weight jute webbing, lacing in the coil springs then tying down the springs and fitting hessian overlays. We then fitted synthetic edge trim and laminated high density foam to the bodywork. The back flutes were fabricated from premium foam then encased with bonded polyester fibre back to the original shapes. The seat cushions were fabricated using the same method and the outside arms and backs were all lined and padded. The fabric covering was a ‘W’ pile velvet suitable for heavy use with the upholstery finish detailed back to original finish.

    Our client was elated upon receiving her re-upholstered furniture with a comment from her parents on our Instagram “who is a lucky girl” which said it all!

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  • Restoring Fler Chairs

    Fred Lowen and Earnest Rodeck met on a refugee ship escaping Nazi Europe bound for Port Melbourne. Fred Lowen started work in 1942 as a fitter and turner but woodturning was his passion. The two commenced their business in 1946 under the acronym FLER starting in an old stable.

    The business grew quickly as they engaged with Myer Emporium supplying modern designs with turned legs and Scandinavian influence. By the mid-late 1960’s Fler had manufacturing operations is several states. The massive demand for this style of furniture in Australia was created by the post-war residential boom in modern housing.

    A couple were referred onto us as they had two Fler SC55 chairs produced in the late 1950’s and two E31 chairs from the 1960’s requiring complete restoration. They originally were purchased new by her parents but unfortunately were very poorly ‘restored’ by a supposedly reputable business in the 1980’s. Given this we had to completely strip the chairs back to the raw timber frames with the intention of restoring them to their original splendour.

    With the frames completely sanded back the timber was stained Mahogany then three coats of clear lacquer. The cushion inserts were originally latex rubber however premium polyurethane foam encased with bonded polyester fibre is more durable and provides superior comfort. We re-upholstered the chairs in a velvet using the original finishing methods resulting in glowing fine lines.

    Our clients were astounded with the result taking her back remembering the chairs in bygone years. This work also provides great pleasure for us as furniture manufacturers and restorers.

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  • Re-upholster antique chaise lounge

    When given a restored antique chaise lounge frame to re-upholster the problem is that there may have been many different ways it was traditionally upholstered. Therefore the method of upholstery depends upon the client’s interpretation on how the furniture appeared originally combined with the restorer’s knowledge and research into period pertaining to this style of furniture.   

    This antique chaise lounge frame was given to us by a client who wanted it upholstered for her bedroom. Apparently this piece originated from the 1880’s and she did not want any deep buttoning in the upholstery. We went through much archival material on chaise lounges from this period and found examples of similar double ended pieces from this period with plain upholstery which coincided with our client’s expectations. Above all our client also wanted the re-upholstered chaise to be comfortable giving us considerable autonomy regarding upholstery methods.

    We set about our task and first cleaned and repaired the original castors. We then webbed the base with heavy weight jute webbing, laced in the coil springs, tied them down then fitted a hessian overlay. We then used synthetic furniture edging and built the seat, back and scroll ends up with varying hardness’s of high density cushioning encased with bonded polyester fibre. The result of building up the platforms this way is that the traditional look is maintained however unlike the furniture from this era comfort has not been sacrificed for style. The upholstery was trimmed with matching gimp trim creating a superb finish.

    Our client was elated with the stylish finish of her re-upholstered antique chaise lounge but was equally impressed with the comfort which would not have been such a necessity in the bygone days. We trust our client will enjoy and relax on her rejuvenated chaise lounge for many years.

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  • Reupholster Chesterfield Settees

    The Chesterfield sofa was developed by skilled furniture artisans in the mid 1700’s for Lord Philip Stanhope, the third Earl of Chesterfield. The Earl was known as a trendsetter and commissioned local artisans to produce an upholstered piece of furniture to which gentlemen could sit on without creasing their suits.

    Chesterfields would become the most renowned sofa design in history defined by the scroll arms, low back, deep buttoning and studded trim. They were usually upholstered in dark traditionally toned leathers. However over time this design has been modernised and is often now upholstered in velvets.

    A couple approached us with two 2 ½ seater Chesterfield settees purchased in the mid 1980’s being made by Moran of Melbourne. These settees were over forty years old and attracted constant use but had stood the test of time well which was a display of their quality.

    We removed the existing upholstery then started the re-upholstery process by fitting new jute webbing and fitting new spring units. The foundation of the inside arms/backs were fine so we just laminated and thin foam layer with a polyester overlay and new seat cushion inserts fabricated from premium foam then encased in bonded polyester fibre. The upholstery fabric selected was again a quality plain velvet which is suitable for this design sofa while also being very durable and serviceable.

    The result spoke for itself and we often find clients select fabrics similar to their original selection because of favourable performance and design suitability. This was no exception and our clients seemed overjoyed with the result.

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  • Reupholstery of Late 19th to Mid 20th Century Classic Australian Furniture

    mid century chair upholstery

    This classic mid century three seater couch was manufactured in 1948 by Hicks Furniture in Kalgoorlie Western Australia. Some classic furniture was made in major WA regional centres from the late-19th century through to the mid-20th century. This was due to the problems associated with long distance transport of bulky fragile items and the fact that many skilled trades people from all walks of life migrated to these areas during the preceding gold rushes. However the other important factor is that the demand existed during this time frame for quality upholstered furniture.

    This midcentury couch was purchased by its current owner who is now 93 years of age when he was married at the age of 24, as a present for his wife. It is interesting to note that it was re-upholstered in the 1970’s. The original sprung edge was replaced with timber rails. The initial upholstery fabric was a tapestry and it was re-upholstered in an olive velvet. Unfortunately the furniture repair of this piece wasn’t detailed. It was limited to only replacing a sprung edge with timber and placing the new fabric over the old sandwiched with a layer of foam.

    We stripped the existing upholstery back to the frame then carefully knocked the joints apart, glued then clamped and screwed the frame where necessary. Our client wanted to retain the history of this mid century sofa so we simply cleaned up the show-wood timber. We also touched up the chips with an oak stain and then used a quality furniture polish to bring back the shine. The frame was then webbed and re-sprung mainly using traditional upholstery methods with an art-deco upholstery fabric. The result is that a classic Australian made couch has been given a new lease of life for future generations to enjoy.

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