Re-upholster leather Tessa furniture

By Frank Parker

Tessa Furniture is an iconic name in Australian furniture manufacturing being a prolific name during the heydays of local furniture industry. Although refurbished mid-century modernist furniture with a Scandinavian influence is a niche market the interest not only resides with those who have been fortunate to have witnessed this period of design history. Some discerning members of younger generations are purchasing or inheriting this furniture and having it restored.  

A client approached us with her much loved Tessa leather lounge suite which she had inherited from her parents. She wanted the lounge fully restored as she remembered it growing up on the family farm.

We completely removed all existing upholstery then sanded the frame back to bare timber. Several timber rails were re-glued then the frame was finely sanded. The Tasmanian Myrtle timber frame was then stained back to the original finish and given three coats of lacquer being lightly sanded between coats.

The original springing systems were fine in the backs and the settee seat however new premium quality elastic webbing was fitted to the chair seats to conform to the original specifications. New channelled and quilted polyester back cushion inners were fabricated likewise new polyester encased premium polyurethane seat cushion inners. The quality of the seat and back cushion inners however far exceeded the original upholstery componentry.

It is extremely important to use a high quality leather for the upholstery and we used the Tasman ‘Matisse Manuka’ which is a superior quality semi-aniline leather from New Zealand. All the detailed stitching was replicated and needless to say that our client was elated at the family lounge suite being returned to its former glory days.

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    What we generally recognise as Australian styled ‘club lounges’ were made from the late 1920’s through to the mid 1950’s. This design was not uniquely Australian however it was very popular during this era and the suite featured is typical of this period however many variations were available.

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    Our Client’s Request

    We were requested to completely re-furbish this ‘club lounge’ by a client who inherited this furniture from her parents but which originally belonged to her grandparents. This lounge suite was made in the late 1940’s and then re-upholstered in the 1970’s so it was in a dilapidated condition when received for refurbishment.

    The Reupholstery Process

    • We completely stripped the existing upholstery to the frame
    • The frame was well constructed using thick Jarrah timber
    • We screwed all the joints to eliminate any potential movement
    • We sanded back the timber arm trays and base blocks
    • Then polished the Jarrah leaving a natural finish
    • The suite was then re-upholstered using the traditional jute webbing, coil springs and hessian for the seat and back bodywork
    • For comfort and practicability we then use premium cushioning for the base, back and arm overlays also polyester encased premium seat cushion inserts.

    Combining the traditional and modern upholstery techniques gives an authentic finish but provides practical and comfortable seating.

    In rejuvenating this classic Australian styled ‘club lounge’ our clients will be able to cherish their family memories into the future.

    See more of our high quality reupholstered furniture here.

    Call us Today to Have Your Club Lounge Professionally Reupholstered
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    Ercol Furniture was established in 1920 by Lucian Ercolani in High Wycombe, Buckinghamshire manufacturing timber framed lounge furniture and occasional furniture. In 1944 Ercol was awarded a contract by the Government Board of Trade to produce 100 000 low cost spindled/bentwood framed chairs. This involved a process the company developed of steam pressing English Elm so the chairs could be assembled from pre-formed components.

    In 2002 Ercol moved into a purpose built factory at Princes Risborough, Buckinghamshire. The company has gone on to produce many award winning ranges of furniture. Like many western countries, the UK has in more recent years also had a reversion back to purchasing from local manufacturers.

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    We removed all the upholstery and stripped back the lacquer to bare timber. The frame was then stained a mid-tone walnut and coated with three coats of 30% gloss lacquer. Quality seat webbing was then fitted and then we fabricated premium foam cushioning laminating it with bonded polyester fibre. We disregarded the old cushion covers and made new patterns bringing everything back to original with a blue tone fabric featuring a wide abstract diamond pattern being selected by our client.

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    “TV chairs” and “Daynite sofas” became popular from the late 1950’s and remained in production through to the early 1970’s. This coincided with the introduction of television and the modern appliance age. Today we generally refer to TV chairs and Daynite sofas as mid-century furniture which has regained popularity amongst novices and enthusiasts of this era. This furniture setting was made in W.A. by Condor Furniture in Osborne Park owned by the Trethowan family.

    This set of TV chairs and Daynite sofa were presented to us by our client who wanted them completely refurbished to original condition. The existing upholstery was striped to the frames then the frames sanded back to raw timber. The timber frames were constructed from Nyatoh, a Malaysian timber which is ideal for this type of furniture. The frames were then stained brown teak and three coats of clear lacquer applied.

    The new upholstery started with replacing the no-sag springs then fabricating polyester encased premium cushion inserts. The upholstery fabric selected was similar to the original covering being a flat woven rust coloured fabric.

    The result was a refurbished classic mid-century lounge setting that took our clients back to the time of their initial purchase. We have no doubt that just as nostalgic memories will be relived good times are still to come for our clients to enjoy their furniture.

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  • Le Cornu Furniture – reupholster

    Le Cornu was an iconic South Australian furniture manufacturing and retailing business. Operations commenced in 1861 when Phillip Le Cornu started a wholesale cabinet making business in Adelaide. In 1885 the factory was largely destroyed by fire and recommenced operations at a former church in North Adelaide. In 1921 the founder died and his son Phillip took over the business expanding operations and by 1924 employed 25 people.

    In 1954 the business went factory direct with a diversified range of furniture and over the next two decades expanded retail stores in S.A and Darwin. In 1989 the North Adelaide store was closed and then the business was sold to Fantastic Holdings in 2008.

    Our client approached us wanting to re-upholster a settee purchased by his parents from Le Cornu in 1959. This settee was the surviving piece of the lounge suite which he grew up with and lounged upon as a teenager. It was still upholstered in the original fabric being a ribbed velvet which would have been the latest trend at the time of purchase.

    We removed all the existing upholstery from the settee frame and it was well constructed with little structural work required. The frame was re-sprung with heavier gauge no-sag springs on the seat and the back springs were replaced with the same gauge. The springs were linked, outside arms and back were lined with hessian and high density body work padding applied. The original cushion inserts were latex and these were replaced with polyester encased premium cushions. The two seater settee was then upholstered to its original finish in a ribbed Zepel gold velvet.

    Our client was gobsmacked upon delivery of the settee saying it was just as he remembered it as a child growing up in Adelaide.

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    The ‘EK Easy Chair’ typifies the Danish chairs during the boom period of the 1950’s and 1960’s. This chair was designed by Illum Wikkelso who belongs to the group of famous “mid-century” Danish furniture designers.  

    The chair was manufactured by Niels Eilersen who commenced business in 1895 originally as a wheelwright and coach builder, then motor body-builder and entering into the furniture industry in the mid 1930’s. Niels Eilersen developed the technique of steam bending wood and ply which proved invaluable after the war with the production of bent-wood and spindle styled chairs. During the 50’s and 60’s the company progressed into manufacturing world class furniture and employing famous designers such as Illum Wikkelso to produce the EK Easy Chair.

    We were contacted by a client saying she has two Danish chairs requiring re-upholstering in leather. When arriving at their residence and viewing the chairs we knew they were special having an unimproved value of over $5000 per chair. Our clients specified that they wanted new elastic seat webbing, the sprung cushion inserts replaced with foam/polyester inserts and the cushion covers to be leather.

    We replaced the elastic seat webbing with firm high quality webbing which had previously be replaced by average quality webbing. We then fabricated laminated foam seat cushion inserts with a very firm high density centre core featuring high density softer overlays then encased with bonded polyester fibre. The back cushion inserts were fabricated from the slightly softer grade used in the seat overlays then also encased with bonded polyester fibre. The leather cushion covers were fabricated from a high quality semi-aniline leather being Tasman Tanning “Matisse Black”. The original leather cushions were vandyked however we sewed shaped patches allowing for the fullness created by the buttoning.

    The result was spectacular as the chairs still retained their authentic look but we had fulfilled our client’s wishes by also having the chairs more comfortable for sitting. We also gave the clients back the original sprung cushions for re-sale value if ever required. Two classic chairs now sixty years old and good for another sixty years!

    •   We Were So Happy

      We were so happy with the two black leather chairs you re-upholstered for us.
      Monique
      Shenton Park, WA
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