Ercol Furniture – upholster

By Frank Parker

Ercol Furniture was established in 1920 by Lucian Ercolani in High Wycombe, Buckinghamshire manufacturing timber framed lounge furniture and occasional furniture. In 1944 Ercol was awarded a contract by the Government Board of Trade to produce 100 000 low cost spindled/bentwood framed chairs. This involved a process the company developed of steam pressing English Elm so the chairs could be assembled from pre-formed components.

In 2002 Ercol moved into a purpose built factory at Princes Risborough, Buckinghamshire. The company has gone on to produce many award winning ranges of furniture. Like many western countries, the UK has in more recent years also had a reversion back to purchasing from local manufacturers.

A client from the Peel region approached us requiring a quote to have her Ercol lounge suite re-furbished. The furniture was originally purchased by her parents in the UK prior to her birth in Australia. There had been some rather amateur attempts to both polish and re-upholster this suite which has the effect of adding to the work involved.

We removed all the upholstery and stripped back the lacquer to bare timber. The frame was then stained a mid-tone walnut and coated with three coats of 30% gloss lacquer. Quality seat webbing was then fitted and then we fabricated premium foam cushioning laminating it with bonded polyester fibre. We disregarded the old cushion covers and made new patterns bringing everything back to original with a blue tone fabric featuring a wide abstract diamond pattern being selected by our client.

When delivering the furniture the look on our client’s face said it all, she simply said “Amazing!” This just reinforces our factory philosophy ‘work hard and enjoy the journey’.

Similar Posts

  • Jardan Reupholster

    Jardan owned by brothers Nick & Michael Garnham commenced operations in 1987 from humble beginnings having eight staff by 1997 with over one hundred and seventy employed today.  All furniture is custom-made in a modern equipped factory located in Melbourne with retail outlets now in Brisbane, Sydney, Melbourne and Perth.

    A client approached us saying they had purchased a Jardan 3 seater settee when their children were just toddlers now their children are young adults and the settee has served them well but was in desperate need re-upholstery. Our clients were true patriots as they also selected an Australian made fabric for the re-upholstery.

    We removed all existing upholstery from the timber frame and the only casualty from almost two decades of heavy use was one broken spring which shows the value of purchasing high quality Australian made furniture. We laminated new high density foam to the frame body and fabricated polyester filled channelled and quilted back cushion inserts and polyester encased premium foam seat cushion inserts. The settee was then re-upholstered with the outside arms and back lined and padded with piped detail.

    Our clients were glad they had made the correct decision in having their settee re-upholstered in a quality Australian made fabric, it should be good for another two decades and the grandchildren.

    Call us Today
  • Reupholster Argyle Furniture

    Argyle Furniture Designs was founded by Frank Parker in 1982 and was a trading name of F.R Parker Furniture which commenced operations in Perth during the mid-1970s. Prior to this F.R. Parker & Co. commenced in 1964 operating as manufacturers’ agents in WA representing both WA and Eastern States furniture manufacturers.

    Argyle Furniture Designs manufactured a range of mainly Australian colonial styled furniture. The signature of their designs were solid well-constructed Jarrah frames featuring the Pullmaflex springing system.  Argyle Furniture Designs was sold to Karl Bloomfield of Living Choice Upholstery in 2006.

    A client contacted us having purchased an Argyle Furniture Designs lounge suite in 1989. It had received constant use over the years in their lounge room and they wanted the furniture re-upholstered. It had been originally upholstered in a high quality synthetic suede.

    We completely removed all existing upholstery and cleaned the Jarrah show-wood legs. The Pullmaflex springing system remained in excellent condition and the cushioning although originally high quality required replacing. The body padding was replaced and we fabricated new polyester encased premium seat and back cushion inserts.

    The lounge suite was upholstered in an Australian made plain chenille and upholstered to original condition. Our clients were elated with the finished result and we trust they have many years of enjoyment  using their re-upholstered lounge suite.

    Call us Today
  • Custom Upholstery

    This custom-made dining lounge was designed and manufactured by a cabinet making firm then upholstered by a local upholstery business. The frame was well designed and constructed however there were continual substantial issues with the upholstery. Unfortunately this is something that occurs to often in our industry. 

    A client approached us saying she had a custom-made dining lounge and there were substantial issues with the upholstery and she had given up trying to negotiate any solution with this upholstery business. The entire front edge of the seat had collapsed and buttons which she did not want but were initiated by the upholstery firm had ‘popped’. Our client engaged us to completely re-upholster this dining lounge.

    We completely removed the existing upholstery and discovered the problems causing the clients concerns. The previous upholsterers had used high quality foam on the seat however they had used a water based contact adhesive to which there are still major application problems and is was simply just not effective. Also the reason they had to place buttons into the seat and back panels was that the patterns were not true to the frame sizes causing the cushions to distort.

    We started from scratch making templates true to the frame then fabricated premium cushioning and laminated it with bonded polyester fibre. The cushion covers were then carefully marked with sewing indicators and sewn to shape as such large panels can either be stretched or gathered. The lounge was then upholstered with minimal effort as the fabric covers fitted perfectly.

    The result was that our client was absolutely overwhelmed with the result and we have since received repeat work from her. This just goes to show that quality work is always the best form of advertising and everyone is a winner.

    Call us Today
  • Tub Chair Reupholstery

    tub chairs perth

    These tub chairs were purchased three years ago from a leading WA furniture retailer. The clients paid a high price for these chairs which were sold to them as superior quality Italian made pieces of furniture. The manufacturing labels fixed under the chairs reveal they were made in China.

    The covering which is a very poor quality laminated fabric has delaminated in areas of wear. The frames can only be described as having been ‘slapped together’ by unskilled labour. The poor quality elastic seat webbing was breaking down and the low density foam collapsing.

    As part of the tub chair reupholstery process, a new seat frame was constructed from a single piece of structural grade plywood, laced with heavy duty elastic seat webbing then laminated with high density premium grade cushioning. The furniture recovering of these chairs was finished with a quality Australian made fabric.

    The end result was that the client spent about 70% of the initial purchase price to have their tub chair upholstery problems rectified. This makes a mockery of the old saying “the high purchase price is long forgotten but the bitterness of poor quality remains” as these clients were stung with a high purchase price and left with the bitter taste of poor quality. I guess the moral of the story is “buyer beware” so do your research prior to purchase and maybe look a bit closer to home!

    Call us Today
  • Oliver’s Upholstery

    Oliver’s Upholstery was founded by Andrew Oliver in the late 1980’s being situated in Perth Western Australia. The business manufactured economically priced upholstered furniture for the WA retail sector. The business grew quickly becoming one of the larger upholstery manufacturers by volume in the State. However about a decade of operation cheap inferior products started coming into Australia from Malaysia and Thailand then flooding in from China.

    With the value area of the local market being displaced with imported furniture Andrew Oliver changed directions renaming the business Oliver’s Re-upholstery focusing on re-upholstery and commercial upholstery.

    Long term clients approached us when renovating their home wanting to have two wing back chairs re-upholstered. These clients resided in a leafy Perth suburb and thought the chairs were rather special but it’s difficult to explain to such clients that their taste in furniture maybe a bit ordinary, especially if they want the chairs re-upholstered in a high quality leather.

    The upholstery was rather tacky so we stripped the chairs back to the bare frames and were rather surprised that the frames were soundly constructed. We sprung the frames, laminated the body work with high density foam padding slightly redesigning the upholstery. The leather was a full-aniline leather from Tasman Tanning and was a pleasure to use as the chairs took shape. Using more traditional labour intensive upholstery techniques paid off as displayed by the finished product.

    Our clients were simply “gob-smacked” with their re-upholstered wing back chairs which just goes to show that you can make a silk purse from a sow’s ear!

    Call us Today
  • Re-upholster Chess Lounge Furniture

    Chess Lounge Furniture originally commenced operations in the early 1970’s as BGF Furniture being a business partnership between Stan Bishop, Rod Grayson and Charles Farmer. Several years after commencement Charles Farmer left the business and it became Bishop & Grayson Furniture then in the late 70’s Rod Grayson left the business and it became Bishop Lounge Furniture. In the mid 80’s Stan Bishop retired and his foreman Paul Demopolis with his wife Glenis took over the business under the name of Chess Lounge Furniture. Paul and Glenis retired in about 2010 and ceased operations.

    Throughout the history of this business from BGF Furniture to Chess Lounge Furniture they manufactured custom made mid-range furniture. This furniture was always soundly constructed and represented good value for money.

    Our clients approached us wanting to re-upholster a three seater purchased from Chess Lounge Furniture in the late 1980’s. This settee was part of a co-ordinated lounge suite including two wing back chairs however they were downsizing and had decided to only keep the settee.

    The upholstery was completely removed from the timber frame, new seat springing and back webbing was fitted along with new high density body padding. All the cushion inserts were replaced. The seats were polyester encased premium cushioning and the backs were polyester filled channelled and quilted inserts. Our clients wanted to slightly modernise this settee so we eliminated the skirts replacing it with a padded border and replaced the black nylon glides with Jarrah turned feet. The fabric selected was a contemporary design lined yet printed with a traditional colour pallet. The result was a settee with a new lease of life retaining its character in a new setting.

    Call us Today