Problems with re-upholstering your old lounge suite

By Frank Parker

Fixing up a previous reupholstery job

This modular unit was manufactured by a local Perth, business ‘Farmer Furniture’ in the early 1980’s. It was re-upholstered 12 years ago however the clients had never been happy with the quality of the reupholstery job as it simply “did not feel like the old suite when new”.

How we approached renewing this lounge suite

We stripped the old upholstery from the modular frame. It revealed that the second layer of fabric had simply been placed over the initial fabric in which the suite was made. This style of reupholstery is very problematic. The issue is caused by the webbing, body padding and cushioning not being replaced resulting in this lounge furniture quickly returning to a dysfunctional state. Which is a waste of time and money for the owners.

The next stage involved us:

This process allowed us to modernise the upholstery finish without losing the authentic character of the lounge suite.

The final result was a well finished and functional modular lounge this family will enjoy for many years into the future.

Similar Posts

  • Club Lounge Restoration

    Restoring an Australian Club Lounge is to a furniture manufacturer as what restoring a Holden or Falcon car is to a mechanic. Various versions of this Club Lounge style were produced in Australia from the late 1920’s through to the late 1950’s. There is a special place in our hearts for this type of lounge and we always welcome the challenge when being tasked with another Club Lounge restoration.

    A young lady from Geraldton approached us regarding restoring a club lounge originally belonging to her grandparents from a farm in Mullewa which had been stored in a sheering shed for several decades being home to the resident rodents. Her parents who had since run the family farm for many years transported the lounge suite to the factory then upon arrival we could see it was basically in good structural condition and still partially covered in the tattered original upholstery fabric.

    We removed all the upholstery stripping the lounge suite down to the bare frame. The frame joints we then partially knocked apart and re-glued with a crosslinking PVA and then screwed. The timber trays and base blocks sanded back with the cracks and dents being filled with two-pack resin. They were then finely sanded and given three coats of clear lacquer.

    The upholstery started with fitting heavy weight jute webbing, lacing in the coil springs then tying down the springs and fitting hessian overlays. We then fitted synthetic edge trim and laminated high density foam to the bodywork. The back flutes were fabricated from premium foam then encased with bonded polyester fibre back to the original shapes. The seat cushions were fabricated using the same method and the outside arms and backs were all lined and padded. The fabric covering was a ‘W’ pile velvet suitable for heavy use with the upholstery finish detailed back to original finish.

    Our client was elated upon receiving her re-upholstered furniture with a comment from her parents on our Instagram “who is a lucky girl” which said it all!

    Call us Today
  • Reupholstery of Jarvi Furniture Lounge

    A Special Wedding Gift

    A couple were getting married and had requested of their wedding guests to contribute to the re-upholstery of their ‘Jarvi’ lounge suite. This lounge furniture with a matching table and cabinetry was purchased by the Groom in NSW some time ago and the fabric for the re-upholstery selected by the Bride.

    The History of Jarvi Furniture

    Jarvi Furniture was founded by Len Jarvi, who was born in Finland in 1910. Len migrated to Australia learning his trade at Chesterfield Furniture in Botany NSW. He then established Jarvi Furniture in Sydney after the war. They were focused on manufacturing high quality lounge and dining furniture influenced on the Jacobean style of furniture. Len Jarvi died in an accident on his farm in 1959 however his quality furniture still lives on today.

    The Lounge Suite Restoration Process

    We worked on restoring the frame of the lounge through the following process:

    • Stripped this lounge suite down to the bare frame
    • Repaired several minor structural defects
    • cleaned and polished the show-wood frame
    • re-webbed the bases with jute webbing
    • coil springs were laced into place and then overlayed with hessian
    • Several modern materials were used to finish of the sprung edge (whilst maintaining quality)
    • Placed a synthetic thumb-roll on the front edge and
    • Then finished with a high density foam overlay

    Finally, the front edge and borders were hand sewn to give the traditional finish.

    The Final Part of the Lounge Reupholstery

    The seat and back cushions were box piped using cotton piping cord. We also incorporated zip borders so the cushions are removable. The cushion inserts we used were laminated premium quality polyurethane foams encased in bonded polyester fibre. The result being firm resilient cushioning that will last for decades.

    Such a special gift for this newly married couple.

    Call us Today to Get Your Furniture Reupholstered
  • Re-upholster leather Tessa furniture

    Tessa Furniture is an iconic name in Australian furniture manufacturing being a prolific name during the heydays of local furniture industry. Although refurbished mid-century modernist furniture with a Scandinavian influence is a niche market the interest not only resides with those who have been fortunate to have witnessed this period of design history. Some discerning members of younger generations are purchasing or inheriting this furniture and having it restored.  

    A client approached us with her much loved Tessa leather lounge suite which she had inherited from her parents. She wanted the lounge fully restored as she remembered it growing up on the family farm.

    We completely removed all existing upholstery then sanded the frame back to bare timber. Several timber rails were re-glued then the frame was finely sanded. The Tasmanian Myrtle timber frame was then stained back to the original finish and given three coats of lacquer being lightly sanded between coats.

    The original springing systems were fine in the backs and the settee seat however new premium quality elastic webbing was fitted to the chair seats to conform to the original specifications. New channelled and quilted polyester back cushion inners were fabricated likewise new polyester encased premium polyurethane seat cushion inners. The quality of the seat and back cushion inners however far exceeded the original upholstery componentry.

    It is extremely important to use a high quality leather for the upholstery and we used the Tasman ‘Matisse Manuka’ which is a superior quality semi-aniline leather from New Zealand. All the detailed stitching was replicated and needless to say that our client was elated at the family lounge suite being returned to its former glory days.

    Call us Today
  • Reupholster Chesterfield Settees

    The Chesterfield sofa was developed by skilled furniture artisans in the mid 1700’s for Lord Philip Stanhope, the third Earl of Chesterfield. The Earl was known as a trendsetter and commissioned local artisans to produce an upholstered piece of furniture to which gentlemen could sit on without creasing their suits.

    Chesterfields would become the most renowned sofa design in history defined by the scroll arms, low back, deep buttoning and studded trim. They were usually upholstered in dark traditionally toned leathers. However over time this design has been modernised and is often now upholstered in velvets.

    A couple approached us with two 2 ½ seater Chesterfield settees purchased in the mid 1980’s being made by Moran of Melbourne. These settees were over forty years old and attracted constant use but had stood the test of time well which was a display of their quality.

    We removed the existing upholstery then started the re-upholstery process by fitting new jute webbing and fitting new spring units. The foundation of the inside arms/backs were fine so we just laminated and thin foam layer with a polyester overlay and new seat cushion inserts fabricated from premium foam then encased in bonded polyester fibre. The upholstery fabric selected was again a quality plain velvet which is suitable for this design sofa while also being very durable and serviceable.

    The result spoke for itself and we often find clients select fabrics similar to their original selection because of favourable performance and design suitability. This was no exception and our clients seemed overjoyed with the result.

    Call us Today
  • Upholstery Up-cycling

    Over the decades we have found considerable change in consumer sentiment towards reducing waste and up-cycling furniture. This tends to mainly occur with furniture that is built to last but the design has become out dated over time. Unfortunately lower quality furniture after several years of use ends up on verge collections, unnecessarily depleting resources and contributing to the landfill problem.  

    A client approached us with a Moran sofa-bed she had purchased many years ago as a student as she required both a sofa and some were to sleep. This was well constructed and the bed action was very good condition warranting re-upholstery.

    We completely removed the existing upholstery and laminated new high density foam padding to the frame body. Then fabricated new polyester filled channelled and quilted back cushion inserts and new polyester encased premium foam seat cushion inserts. The upholstery finish was modified deleting the skirts and replacing them with piped borders. The result was a smart contemporary sofa-bed which will function for another few decades.

    We were also approached by a senior citizens home with quality furniture however it had become outdated over time and was also looking slightly tired. We suggested the settees could be re-styled with some cosmetic changes to the upholstery.

    The settees were stripped to the frames then new heavy grade elastic webbing fitted and high density foam laminated to the body work. New channelled and quilted polyester filled back cushion inserts were fabricated and polyester encased premium foam seat cushions were also constructed. The main change in the upholstery was the deletion of skirts which was replaced in the front by a padded piped border with the outside arms and backs also then lined and padded providing a plush finish. The previous fabric was a striped satin weave and was replaced with a fresh looking abstract floral in a flat weave. The clients were elated with the result!

    Call us Today
  • Ethen Allen Furniture – Reupholster

    This American company was founded in 1932 by two brothers-in-law starting business as a homewares manufacturer. In 1936 they purchased a bankrupt high-end furniture manufacturer in Vermont and adopted the name Ethan Allen in 1939.

    Ethan Allen now a public company and has four manufacturing plants in the USA and one in Mexico with retail outlets across the USA and Canada. Although the company had suffered a severe decline in business over the last few decades the share price is now rebounding with the strong public sentiment towards supporting home grown products and businesses.

    A couple were referred to us to have their two Ethan Allen ‘Restocrat Recliners’ re-upholstered. They purchased these recliner chairs in the mid 70’s while living in the U.S. Their present home still reflected the architecture and furnishings from the 70’s so it was the preferable option.

    These recliner chairs were stripped back to the bare frames and the mechanisms were removed. The quality of the mechanisms were outstanding, we just cleaned them up with the timber frames only requiring minor repairs. The frames were re-sprung and new cushioning was fabricated from premium foam and encased with bonded polyester fibre. The fabric selected by our client was a 70’s pin stripe velvet which was a prefect replacement.

    What could we say, these recliner chairs looked like they had just been purchased from an Ethan Allen store forty five years ago! However the important thing was that our clients just loved their rejuvenated recliner chairs.

    Call us Today