Club Lounge Restoration

By Frank Parker

Restoring an Australian Club Lounge is to a furniture manufacturer as what restoring a Holden or Falcon car is to a mechanic. Various versions of this Club Lounge style were produced in Australia from the late 1920’s through to the late 1950’s. There is a special place in our hearts for this type of lounge and we always welcome the challenge when being tasked with another Club Lounge restoration.

A young lady from Geraldton approached us regarding restoring a club lounge originally belonging to her grandparents from a farm in Mullewa which had been stored in a sheering shed for several decades being home to the resident rodents. Her parents who had since run the family farm for many years transported the lounge suite to the factory then upon arrival we could see it was basically in good structural condition and still partially covered in the tattered original upholstery fabric.

We removed all the upholstery stripping the lounge suite down to the bare frame. The frame joints we then partially knocked apart and re-glued with a crosslinking PVA and then screwed. The timber trays and base blocks sanded back with the cracks and dents being filled with two-pack resin. They were then finely sanded and given three coats of clear lacquer.

The upholstery started with fitting heavy weight jute webbing, lacing in the coil springs then tying down the springs and fitting hessian overlays. We then fitted synthetic edge trim and laminated high density foam to the bodywork. The back flutes were fabricated from premium foam then encased with bonded polyester fibre back to the original shapes. The seat cushions were fabricated using the same method and the outside arms and backs were all lined and padded. The fabric covering was a ‘W’ pile velvet suitable for heavy use with the upholstery finish detailed back to original finish.

Our client was elated upon receiving her re-upholstered furniture with a comment from her parents on our Instagram “who is a lucky girl” which said it all!

Similar Posts

  • Modern Antique Chairs

    It is becoming more common to re-upholster antique furniture using bright modern fabrics. At first this may seem sacrilege to connoisseurs of fine furniture but if quality antique furniture is being saved no one can complain.    

    A client approached us saying she had found a pair of identical ‘Grandfather’ antique chairs beside the railway line in York W.A. At first we just assumed these were nothing but discarded antique reproduction chairs however upon inspection our client was correct, they were indeed genuine antique chairs from the mid to late 19th century.

    We completely removed the existing upholstery and carried out some structural repairs then touched up the polish work. We then used traditional methods to re-upholster these chairs only compromising by using premium foam seat and inside arm/back overlays. A modern teal velvet with black velvet piping was used to cover the chairs and trimmed with black gimp.

    Well what could we say, the clients were elated and the chairs looked stunning! The chairs were saved and our clients can enjoy their rejuvenated furniture for many years.

    Call us Today
  • Re-upholster Charles Mackintosh chair

    A client approached us saying they had a ‘Mackintosh’ chair in desperate need of re-upholstery. They had purchased this lounge chair in the UK in the 1970’s and it had just been re-upholstered, they were told it was made about 1910 and was a Charles Rennie Mackintosh (1868 – 1928) design reflecting the ‘Arts and Craft’ period.

    Charles Rennie Mackintosh was a Scottish architect and designer who played an important role in the turn of the century ‘Arts and Craft’ movement. He became interested in architecture at a young age and enrolled into the Glasgow School of Art at fifteen meeting the McNair children (marring one of the sisters). The foursome collaborated becoming renowned for their refined stylization of furniture. In 1889 Mackintosh became an apprentice at the architectural firm Honeyman Kreppie and was made a partner in 1901. He demonstrated a break from traditional Victorian design being influenced by Japanese and Celtic art. He was famously commissioned by Catherine Cranston to design the Willow Tearooms (Glasgow) interiors and furniture for which he developed the famous Argyle chair.

    We completely stripped the upholstery to the frame on this chair and judging from the construction techniques it coincides with the period. The chair was then re-sprung and completely re-upholstered being covered in a linen supplied by our clients.

    There is however something extremely strange regarding this chair? The construction techniques coincide with the with the ‘Arts and Craft’ period and the design coincides with the Mackintosh style of the period however from our research he never designed a fully upholstered lounge chair, only dining and occasional chairs with a few show-wood framed lounge chairs. Our client loved their rejuvenated chair and the mystery remains!

    Call us Today
  • Ercol Furniture – upholster

    Ercol Furniture was established in 1920 by Lucian Ercolani in High Wycombe, Buckinghamshire manufacturing timber framed lounge furniture and occasional furniture. In 1944 Ercol was awarded a contract by the Government Board of Trade to produce 100 000 low cost spindled/bentwood framed chairs. This involved a process the company developed of steam pressing English Elm so the chairs could be assembled from pre-formed components.

    In 2002 Ercol moved into a purpose built factory at Princes Risborough, Buckinghamshire. The company has gone on to produce many award winning ranges of furniture. Like many western countries, the UK has in more recent years also had a reversion back to purchasing from local manufacturers.

    A client from the Peel region approached us requiring a quote to have her Ercol lounge suite re-furbished. The furniture was originally purchased by her parents in the UK prior to her birth in Australia. There had been some rather amateur attempts to both polish and re-upholster this suite which has the effect of adding to the work involved.

    We removed all the upholstery and stripped back the lacquer to bare timber. The frame was then stained a mid-tone walnut and coated with three coats of 30% gloss lacquer. Quality seat webbing was then fitted and then we fabricated premium foam cushioning laminating it with bonded polyester fibre. We disregarded the old cushion covers and made new patterns bringing everything back to original with a blue tone fabric featuring a wide abstract diamond pattern being selected by our client.

    When delivering the furniture the look on our client’s face said it all, she simply said “Amazing!” This just reinforces our factory philosophy ‘work hard and enjoy the journey’.

    Call us Today
  • Why do modern sprung cushions have problems?

    cushion upholstery Perth

    What are contemporary sprung cushions?

    Contemporary sprung cushions have been marketed over the last decade as a superior concept however there are major issues regarding the effectiveness of using ‘spring pockets’ in the fabrication of seat cushion inserts.

    How are traditional spring cushions different to modern spring cushions?

    Traditional sprung cushions were constructed using mid-gauge coil springs and hand sewn into a hessian case then encased with flock and fitted into a box piped seat cushion with sewing usually finished by hand stitching. Seat cushions constructed this way tend to stand the test of time as is evident by cushions still used in antique furniture.

    However the fabrication of modern sprung cushion inserts utilise light-gauge coil springs encased in a series of thin polyester pockets which are normally referred to as ‘spring pockets’. These spring pockets are placed in the centre of the cushion inserts and sandwiched with polyurethane foam then usually encased with polyester fibre. With moderate to heavy use the spring pockets tend to distort with the springs often fracturing the casings. The result is a distorted and uncomfortable seat cushion and maybe a costly repair bill outside the warranty period.

    What about the option of premium quality foam cushions?

    The sales personnel promoting the “advantages” of sprung cushions usually infer by definition that the base is also sprung but most sprung cushions are on bases fitted with elastic webbing. The truth is that there is nothing wrong with a settee base correctly fitted with high quality elastic webbing. However a superior cushion insert can be effectively achieved by simply using premium quality polyurethane foam encased in polyester fibre and no spring pockets!

    Call Us To Help You With the Cushions on Your Furniture
  • Reupholster Chesterfield Settees

    The Chesterfield sofa was developed by skilled furniture artisans in the mid 1700’s for Lord Philip Stanhope, the third Earl of Chesterfield. The Earl was known as a trendsetter and commissioned local artisans to produce an upholstered piece of furniture to which gentlemen could sit on without creasing their suits.

    Chesterfields would become the most renowned sofa design in history defined by the scroll arms, low back, deep buttoning and studded trim. They were usually upholstered in dark traditionally toned leathers. However over time this design has been modernised and is often now upholstered in velvets.

    A couple approached us with two 2 ½ seater Chesterfield settees purchased in the mid 1980’s being made by Moran of Melbourne. These settees were over forty years old and attracted constant use but had stood the test of time well which was a display of their quality.

    We removed the existing upholstery then started the re-upholstery process by fitting new jute webbing and fitting new spring units. The foundation of the inside arms/backs were fine so we just laminated and thin foam layer with a polyester overlay and new seat cushion inserts fabricated from premium foam then encased in bonded polyester fibre. The upholstery fabric selected was again a quality plain velvet which is suitable for this design sofa while also being very durable and serviceable.

    The result spoke for itself and we often find clients select fabrics similar to their original selection because of favourable performance and design suitability. This was no exception and our clients seemed overjoyed with the result.

    Call us Today
  • Reupholster Merry Widow

    Little information has been passed down through the industry or indeed written about the history or origin of ‘Merry Widow’ settees or lounge furniture. We can only assume it is historically linked to the Austro-Hungarian opera the ‘Merry Widow’ which had its debut in 1906 and was marathon performing during the period. This would co-inside with the start of the art-deco period which a merry widow could feel indulged on such an opulent sofa. 

    A merry widow settee and two chairs were brought to us by a farming family from the south-west. The furniture belonged to her grandparents and she believed was made in the 1930’s and had already been re-upholstered twice and modified. Our job was to bring it back to its glorious by-gone past, a very labour intensive task.

    We removed the layers of fabric stripping the suite down to the bare timber frame. The turned legs were discarded which were an addition during an 80’s revamp then the frame joints knocked apart and glued with a two pack resin then screwed. The rear legs, front blocks and timber trays were sanded then stained as the Jarrah had bleached and finished with three coats of lacquer.

    The re-upholstery commenced with fitting jute webbing and lacing coil springs into the seat, back and arms, then fabricated the sprung edge, and tied down the springs then applied hessian overlays. We then fitted synthetic edging to the sprung edge, top inside back and arms and laminated premium foam layers overlayed with bonded polyester fibre. The upholstery fabric selected suited the period being a very high quality black abstract floral velvet which looked extremely sumptuous. The outside arms and backs were also lined and padded and finished with piped trim.

    Our clients were breath taken with the result as they had seen the previous re-upholstery when teenagers but this was far superior in every detail and designed to last for another lifetime.

    Call us Today