Custom Upholstery

By Frank Parker

This custom-made dining lounge was designed and manufactured by a cabinet making firm then upholstered by a local upholstery business. The frame was well designed and constructed however there were continual substantial issues with the upholstery. Unfortunately this is something that occurs to often in our industry. 

A client approached us saying she had a custom-made dining lounge and there were substantial issues with the upholstery and she had given up trying to negotiate any solution with this upholstery business. The entire front edge of the seat had collapsed and buttons which she did not want but were initiated by the upholstery firm had ‘popped’. Our client engaged us to completely re-upholster this dining lounge.

We completely removed the existing upholstery and discovered the problems causing the clients concerns. The previous upholsterers had used high quality foam on the seat however they had used a water based contact adhesive to which there are still major application problems and is was simply just not effective. Also the reason they had to place buttons into the seat and back panels was that the patterns were not true to the frame sizes causing the cushions to distort.

We started from scratch making templates true to the frame then fabricated premium cushioning and laminated it with bonded polyester fibre. The cushion covers were then carefully marked with sewing indicators and sewn to shape as such large panels can either be stretched or gathered. The lounge was then upholstered with minimal effort as the fabric covers fitted perfectly.

The result was that our client was absolutely overwhelmed with the result and we have since received repeat work from her. This just goes to show that quality work is always the best form of advertising and everyone is a winner.

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  • Why do modern sprung cushions have problems?

    ByFrank Parker
    cushion upholstery Perth

    What are contemporary sprung cushions?

    Contemporary sprung cushions have been marketed over the last decade as a superior concept however there are major issues regarding the effectiveness of using ‘spring pockets’ in the fabrication of seat cushion inserts.

    How are traditional spring cushions different to modern spring cushions?

    Traditional sprung cushions were constructed using mid-gauge coil springs and hand sewn into a hessian case then encased with flock and fitted into a box piped seat cushion with sewing usually finished by hand stitching. Seat cushions constructed this way tend to stand the test of time as is evident by cushions still used in antique furniture.

    However the fabrication of modern sprung cushion inserts utilise light-gauge coil springs encased in a series of thin polyester pockets which are normally referred to as ‘spring pockets’. These spring pockets are placed in the centre of the cushion inserts and sandwiched with polyurethane foam then usually encased with polyester fibre. With moderate to heavy use the spring pockets tend to distort with the springs often fracturing the casings. The result is a distorted and uncomfortable seat cushion and maybe a costly repair bill outside the warranty period.

    What about the option of premium quality foam cushions?

    The sales personnel promoting the “advantages” of sprung cushions usually infer by definition that the base is also sprung but most sprung cushions are on bases fitted with elastic webbing. The truth is that there is nothing wrong with a settee base correctly fitted with high quality elastic webbing. However a superior cushion insert can be effectively achieved by simply using premium quality polyurethane foam encased in polyester fibre and no spring pockets!

    Call Us To Help You With the Cushions on Your Furniture

  • Restoring Fler Chairs

    ByFrank Parker

    Fred Lowen and Earnest Rodeck met on a refugee ship escaping Nazi Europe bound for Port Melbourne. Fred Lowen started work in 1942 as a fitter and turner but woodturning was his passion. The two commenced their business in 1946 under the acronym FLER starting in an old stable.

    The business grew quickly as they engaged with Myer Emporium supplying modern designs with turned legs and Scandinavian influence. By the mid-late 1960’s Fler had manufacturing operations is several states. The massive demand for this style of furniture in Australia was created by the post-war residential boom in modern housing.

    A couple were referred onto us as they had two Fler SC55 chairs produced in the late 1950’s and two E31 chairs from the 1960’s requiring complete restoration. They originally were purchased new by her parents but unfortunately were very poorly ‘restored’ by a supposedly reputable business in the 1980’s. Given this we had to completely strip the chairs back to the raw timber frames with the intention of restoring them to their original splendour.

    With the frames completely sanded back the timber was stained Mahogany then three coats of clear lacquer. The cushion inserts were originally latex rubber however premium polyurethane foam encased with bonded polyester fibre is more durable and provides superior comfort. We re-upholstered the chairs in a velvet using the original finishing methods resulting in glowing fine lines.

    Our clients were astounded with the result taking her back remembering the chairs in bygone years. This work also provides great pleasure for us as furniture manufacturers and restorers.

    Call us Today

  • Re-upholstery of a Jason Recliner Chair

    ByFrank Parker
    reupholster Jason recliner Perth

    Transforming the Classic Jason Recliner

    Jason recliner chairs are an iconic piece of Australian furniture valued for their quality craftsmanship and durability, making them sought after to this day. This restoration aimed to preserve the chair’s structure for future generations to come.

    The Origin of Jason Recliners

    Jason chairs were manufactured under license from Lazy Boy in Munro Michigan. The factory operated in Welshpool WA from the mid 1960s through to about 1990. These chairs were known for featuring a very robust and unique mechanism. The business was owned and managed by the Bridge family with the chairs distributed around Australia and at its peak they were also exported.

    This is Our Restoration Process

    • The chair was completely stripped and the mechanism cleaned and lubricated
    • The show-wood rocker base and the turned wing sections were sanded and re-lacquered dark walnut
    • The back zig zag springs were linked
    • New hessian was layered over the seat springs
    • New high density padding was laminated onto the body
    • New polyester encased premium cushioning was fabricated and
    • The chair was then re-upholstered to the same finish in an English Heritage Linen
    This chair was also of sentimental value as it previously belonged to our client’s father. We wish her many years of memorable moments in this special chair.
    Call us Today to Find Out About Restoring Your Chair

  • Sofas to Size – Reupholster

    ByFrank Parker

    Sofas to Size evolved from Impact Designs, a company founded in 1996. The business manufactured wholesale upholstered furniture and was located at Buckingham Drive Wangara. Then in 2005 the business name was changed to Sofas to Size and marketed direct to the public from a retail premises located on Canning Highway in South Perth.

    The concept of marketing sofas custom-made to size was an excellent concept as the business grew rapidly in a short time. Sofas to Size ceased operating in 2010.

    We were contacted by a client who purchased several settees made by Sofas to Size. These settees were identical in design and custom-made to specific lengths to suit our clients living area. They were originally upholstered in a synthetic suede but they were to be re-upholstered in a quality plain chenille.

    The existing upholstery was completely removed from the timber framed settees then new heavy grade elastic webbing was fitted and then new body-work padding was laminated onto the frames. New polyester encased premium seat cushion inserts were fabricated along with polyester filled channelled and quilted back cushion inserts. The settees were then carefully upholstered to the original finish.

    Our clients was absolutely delighted with the result of their refurbished settees saying they were designed for the room and they still looked perfect for the room.

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  • Trustyle Furniture

    ByFrank Parker

    Truestyle evolved from a lounge furniture manufacturing business which came into existence as W. E. Young & Co. The business was founded by Bill and Beryl Young who came to WA from Victoria starting the manufacturing business in the late 1950’s originally located in Claverton Street east Perth. In the late 1960’s the business relocated to Osborne Park.  The business was then taken over by several of the employees in the mid 1970’s with Colin Bainbridge running operations. The business then shifted to River road Bayswater to a purpose built factory.

    Trustyle manufactured styles incorporating show-wood frames with the furniture being in the upper middle class for price and quality always being considered good value for money in the industry.

    A client contacted us wishing to have her Trustyle lounge suite and dining chair seats re-upholstered. The Lounge suite was over thirty years old but remained structurally sound. It was originally upholstered in a patterned transfer print which were popular in the late 80’s and early 90’s but she decided to have the furniture re-upholstered in a plain chenille.

    This was a straight forward job, we replaced the elastic webbing laminated new high density arm foam and fabricated new premium foam seat and back cushions encasing them with bonded polyester fibre. The upholstery was also relatively simple and back to original including the buttoning.

    Our client was happy as her favourite piece of furniture was back to new condition and hopefully she will have many years of enjoyable use.

    Call us Today

  • Our Refurbishing of T.H Brown chairs

    ByFrank Parker
    TH Brown Chairs Reupholstered Perth

    The History of Thomas Howard Brown

    Thomas Howard Brown formed T.H Brown during 1911 in Adelaide. The brand became a household name in furniture during the first half of the 20th century being one of Australia’s largest furniture manufacturers by the 1920’s and producing its two millionth chair by the 1940’s.

    Thomas’s son Peter joined the business after his return from WWII and went on to develop some of T.H. Brown’s most iconic pieces of furniture. Peter and his brother Napier ran the business until 1987 when T.H. Brown was sold to Work Space Commercial Furniture.

    Thomas’s grandson Simon joined the business in 2015 and formed a joint operation to re-launch some of T.H. Brown’s mid-century signature pieces.

    Our Client’s TH Brown Chairs

    Our client has a classic mid-century home and wished to furnish it appropriately. She had acquired a substantial range of pre-loved furniture from this era over several years and we were fortunate in been given the task of restoring these pieces.

    The Reupholstery Process We Undertook

    One of our tasks was to restore a set of six T.H. Brown dining chairs.

    • We carefully stripped these chairs down
    • Due to the quality of construction few repairs were required
    • The chairs were then carefully sanded back
    • Three coats of clear lacquer were applied being sanded back between coats
    • The frames were then gently rubbed back with super fine steel wool to enhance the matt finish required
    • We then laminated the seat ply panel with high density premium padding and
    • Upholstered the seat with a classic mid-century textured velvet.

    This beautiful mid-century furniture was completely rejuvenated to its bygone glory days and our client is now living out her dream.

    Call us Today to Have Your Dining Chairs Reupholstered