Reupholster to Modernise

By Frank Parker

Lounge suite reupholstered in Perth
Lounge suite reupholstered in Perth

Our Clients Shifted House and Needed to Update Their Furniture

Our clients approached us as they had shifted from an older traditional styled house into a new modern mid-century styled home located in the Perth hills. They had a much loved traditional Torrance & McKenna lounge suite consisting of 2 x wing back chairs and a low back 4 seater settee. They wanted to retain this lounge furniture but re-upholster it to suit their new home.

Selecting the Best Upholstery Fabric

The most important aspect of this process is to select an appropriate fabric for the re-upholstery process. Our clients had two issues to consider, the upholstery fabric selected had to suit their existing lounge furniture while looking in place in a new mid-century styled home. The upholstery fabric selected fulfilled the criteria being an abstract floral design with the blue and autumn tones looking effective on the polished concrete floor and picking up the tones of the timber cabinetry.

What We Did to Renew This Lounge Suite

This job was a complete re-build so we removed all the existing upholstery. The frame was re-webbed with heavy weight jute webbing and the coil springs laced into place then the sprung edges constructed.

New high density foam padding was laminated to the frame bodies with the upholstery back to original including lined and padded outside arms and backs. The cushion inserts were fabricated using premium foam and then encased with bonded polyester fibre.

The cushions were upholstered back to the original finish being boxed piped seats and centre piped back and arm cushions.

The result spoke for its self and our clients were ecstatic when their re-upholstered furniture was delivered. This is great example of up-cycling fine furniture which was purchased new 45 years ago and is now good for another 45 years.

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    Background of Fler Furniture

    Fler Furniture was founded by Fred Lowen and Earnest Rodeck in 1946 and ran through until 1968 producing iconic designs now referred to as ‘mid-century’ furniture. Featured in this article are the Fler D71 ‘Norsk Divan’ and the E71 chair purchased from a Perth furniture retail store in 1960.

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    Our client contacted us saying she had furniture purchased by her parents in 1960 from a Perth furniture retailer. This furniture was then given to her daughter by the grandparents when she set up home then her daughter had the furniture re-upholstered in the late 1980’s. When this furniture was re-upholstered the upholstery design was altered and finished to a very poor standard. Her mother recently took back this furniture and wanted it restored to original condition and finish.

    How We Reupholstered The Fler Furniture

    The divan and chairs were completely disassembled including the timber frame components.

    The timber components were sanded back with the oversized fixing holes and dents filled with two pack resin then reassembled using a crosslinking PVA.

    The frames were then stained to the original timber tone and three coats of 30% gloss lacquer was applied then finished with a rub of superfine steel wool.

    New cushion inserts fabricated from premium foam with polyester overlays now conformed to the original dimensions. The fabric selected by our client was a sage velvet having a semi-crushed effect with the upholstery also detailed to the original finish.

    The Restored Mid-Century Furniture

    The result spoke for itself and our client was absolutely delighted with her restored mid-century furniture taking her back to childhood days.

    See more of our high quality furniture restorations.

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  • Danish Deluxe – Restoration

    Danish Deluxe commenced operations in 1958 and was located at a series of factories in Huntingdale Victoria. The business was founded by Neville Ashkanasy, John Westacott and Borg Gjorstvang with most of the designing done in house however they also manufactured under licence. Danish Deluxe utilised moulded polystyrene frames to which they had an exclusive licence in Australia. The business grew rapidly reaching national distribution by 1968 and ceased operations in the early 1980’s. 

    Our client who has had a long term involvement and is well known in the local furniture manufacturing industry approached us regarding restoring a Danish Deluxe ‘Trina’ lounge suite. He had been going to restore the furniture for years however it only reached the dismantled stage. He had noticed another ‘Trina’ lounge suite displayed on our social media which we had also recently restored for another well-known Perth furniture family.

    This job was to be given the works so the timber base frames were first sanded then glued using two-pack resin and clamped overnight. The frames were then given another light sand and stained a blended Oak/Walnut returning the timber to its original colour. Then three coats of lacquer were applied with a light sand between coats then a final rub down with super fine steel wool returning bringing the frame back to the original mid-century finish.

    The arms were upholstered using a beautiful full-aniline leather which was top-stitched and moulded well to the polystyrene arms. The internal frames were knocked apart, glued and screwed then linked zig-zag springs fitted to the bases and quality elastic webbing fitted to the back frames. The back and seat carcases were also then upholstered in leather. Replacement seat and back cushion inserts were fabricated using premium foam and then encasing with bonded polyester fibre. The head-rest cushions featured quilted polyester filled inserts providing a more rounded and soft finish. The cushions were upholstered in a similar colour wool but the variation in covering textures displayed a classic mid-century finish.

    This suite restored about five and a half decades after manufacturing now resides in a mid-century Fremantle home. We trust it will now endure another five decades.

    • We are thrilled with the contrast and finish

      Hi Frank  – Alicia and I would like to thank you and your staff for the fantastic craftsmanship that you have done to revive our 1966 Danish Deluxe 3-seater and chairs. 
      I was given the furniture 15 years ago and never had the heart to throw it away. This has been restored to new with the Aniline leather on the base and wool cushions from Kvadrat Maharam on the seat cushion. Both the leather and fabric I have also had for several years, and we are thrilled with the contrast and finish.
       
      Once again, we greatly appreciate the great service and quality of work and comfortable lounge suite now to enjoy.
      Shaun & Alicia
      Fremantle W.A.
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    The Interesting History Behind G-Plan

    The company, which evolved into G-Plan was founded in 1898 by Ebenezer Gomme. They sold their furniture direct to the public establishing galleries around the United Kingdom. During the war years their business suffered until the lifting of trading conditions in 1952.

    In 1953, their designer Donald Gomme embarked on a plan to produce modern furniture for the entire home based upon Danish styles. He also changed the name of the business to G-Plan. The various furniture designs were both coordinated and long running. This meant that people could purchase their furniture over many years to furnish their home.

    In 1987 the Gnomme sold the company to the Christie Tyler Group. Then in 1996 the upholstery arm of the business was on sold to the Morris Furniture Group which continues to manufacture in the UK.

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    Our clients trusted in us their precious set of four dining chairs for refurbishing. This is the process we followed: were completely stripped of the upholstery then the frames dismantled. The timber components were then sanded back and the frames reconstructed using a high quality resin. Three coats of lacquer were applied being sanded between coats. The frames were then lightly rubbed back with super-fine steel wool to produce the required finish.

    • Each of the four chairs were completely stripped of the their upholstery fabric
    • Then the frames of the chairs were dismantled
    • Our master upholsterers then sanded back the timber components
    • The frames were reconstructed using a high quality resin
    • We applied three coats of lacquer, with sanding between coats and
    • The frames were then lightly rubbed back with a super-fine steel wool to produce a high quality finish

    The client selected a 1970’s period velvet for the upholstery. The padding was fabricated by laminating premium cushioning then encased in polyester fibre. The upholstery fabric suited these chairs enhancing the appearance of the era.

    Our client was absolutely ecstatic with the result and is slowly filling her home with beautiful mid-century furniture.

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  • Don Rex Furniture – Restoration

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    Don Rex was a Brisbane based furniture manufacturer operating from the 1950’s to the 1970’s. They primarily manufactured Danish influenced designs now commonly referred to as mid-century furniture. Don Rex Furniture was renowned for utilising native hardwoods and high quality craftsmanship. Given this their refined designs are sought after by mid-century enthusiasts today.

    Our business has always been focused on helping private clients with their upholstered furniture requirements and we value the constant stream of referrals. However as restored ‘mid-century’ furniture has gained popularity we have commenced working with several discerning furniture dealers. Working with these mid-century furniture dealers has introduced us to this brand of chairs, including Don Rex dining chairs and Don Rex armchairs. As they were only a medium sized manufacturer and based in Brisbane there is not a significant amount of this furniture brand circulating in W.A.

    The Don Rex chairs we have restored have been soundly constructed and only occasionally requiring the frame joints to be re-glued. The frames are then sanded back then either lacquered or oiled depending upon client requirements. New cushion inserts are always fabricated from premium foam and wrapped with bonded polyester fibre. The chairs are always upholstered to the original finish which is not necessarily the way they arrive if they have been previously re-upholstered.

    It is pleasing to see many younger clients purchasing this restored mid-century furniture. This displays the timeless quality of the designs but maybe more importantly young people turning away from a throw-away society.

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  • Re-upholstery of a Jason Recliner Chair

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    Transforming the Classic Jason Recliner

    Jason recliner chairs are an iconic piece of Australian furniture valued for their quality craftsmanship and durability, making them sought after to this day. This restoration aimed to preserve the chair’s structure for future generations to come.

    The Origin of Jason Recliners

    Jason chairs were manufactured under license from Lazy Boy in Munro Michigan. The factory operated in Welshpool WA from the mid 1960s through to about 1990. These chairs were known for featuring a very robust and unique mechanism. The business was owned and managed by the Bridge family with the chairs distributed around Australia and at its peak they were also exported.

    This is Our Restoration Process

    • The chair was completely stripped and the mechanism cleaned and lubricated
    • The show-wood rocker base and the turned wing sections were sanded and re-lacquered dark walnut
    • The back zig zag springs were linked
    • New hessian was layered over the seat springs
    • New high density padding was laminated onto the body
    • New polyester encased premium cushioning was fabricated and
    • The chair was then re-upholstered to the same finish in an English Heritage Linen
    This chair was also of sentimental value as it previously belonged to our client’s father. We wish her many years of memorable moments in this special chair.
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  • Woodmark Furniture – Reupholster

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    Background of Woodmark Furniture

    Woodmark was founded in Australia in 1986 by Arne Christiansen having departed Denmark for Australia in 1968. Initially the company was importing premium quality upholstered Danish furniture into Australia. In 1990 they commenced manufacturing high quality furniture in Australia. Christiansen, an upholsterer by trade, established their manufacturing operations by producing iconic Danish brand names under a licence. Woodmark Furniture then started collaborative work with local Australian furniture designer Charles Wilson and other notable designers. The Woodmark company won many prized contracts for suppling furniture including the new Parliament House and have furniture on display at the Powerhouse Museum. 

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    A Special Family Connection

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     We removed the original fabric revealing a ply-wood frame and cold-cure molded foam, obviously designed for heavy commercial activity. The new premium fabric selected by our clients was a synthetic olive boucle being insect proof. With the two-way curves and twin-stitched detail we first made-up mock sections to ensure correct patterns. Fitting the sewn fabric covers was a two person task and lifting the sofa was a four person task

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    • Exemplary Attention to Detail

      Frank and his team transformed our mid-20th century designer settee, whose condition had deteriorated substantially, with aplomb. His advice on choice of material and his determination to ensure that the restoration made the item of furniture more than just functional, is a testament to his exemplary attention to detail and client service.
      At the same time, we also had eight dining chairs re-upholstered and again, the craftsmanship in their repair could not be faulted.
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