Refurbish TV Chairs & Daynite sofa

By Frank Parker

“TV chairs” and “Daynite sofas” became popular from the late 1950’s and remained in production through to the early 1970’s. This coincided with the introduction of television and the modern appliance age. Today we generally refer to TV chairs and Daynite sofas as mid-century furniture which has regained popularity amongst novices and enthusiasts of this era. This furniture setting was made in W.A. by Condor Furniture in Osborne Park owned by the Trethowan family.

This set of TV chairs and Daynite sofa were presented to us by our client who wanted them completely refurbished to original condition. The existing upholstery was striped to the frames then the frames sanded back to raw timber. The timber frames were constructed from Nyatoh, a Malaysian timber which is ideal for this type of furniture. The frames were then stained brown teak and three coats of clear lacquer applied.

The new upholstery started with replacing the no-sag springs then fabricating polyester encased premium cushion inserts. The upholstery fabric selected was similar to the original covering being a flat woven rust coloured fabric.

The result was a refurbished classic mid-century lounge setting that took our clients back to the time of their initial purchase. We have no doubt that just as nostalgic memories will be relived good times are still to come for our clients to enjoy their furniture.

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    What are contemporary sprung cushions?

    Contemporary sprung cushions have been marketed over the last decade as a superior concept however there are major issues regarding the effectiveness of using ‘spring pockets’ in the fabrication of seat cushion inserts.

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    Traditional sprung cushions were constructed using mid-gauge coil springs and hand sewn into a hessian case then encased with flock and fitted into a box piped seat cushion with sewing usually finished by hand stitching. Seat cushions constructed this way tend to stand the test of time as is evident by cushions still used in antique furniture.

    However the fabrication of modern sprung cushion inserts utilise light-gauge coil springs encased in a series of thin polyester pockets which are normally referred to as ‘spring pockets’. These spring pockets are placed in the centre of the cushion inserts and sandwiched with polyurethane foam then usually encased with polyester fibre. With moderate to heavy use the spring pockets tend to distort with the springs often fracturing the casings. The result is a distorted and uncomfortable seat cushion and maybe a costly repair bill outside the warranty period.

    What about the option of premium quality foam cushions?

    The sales personnel promoting the “advantages” of sprung cushions usually infer by definition that the base is also sprung but most sprung cushions are on bases fitted with elastic webbing. The truth is that there is nothing wrong with a settee base correctly fitted with high quality elastic webbing. However a superior cushion insert can be effectively achieved by simply using premium quality polyurethane foam encased in polyester fibre and no spring pockets!

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    This classic mid century three seater couch was manufactured in 1948 by Hicks Furniture in Kalgoorlie Western Australia. Some classic furniture was made in major WA regional centres from the late-19th century through to the mid-20th century. This was due to the problems associated with long distance transport of bulky fragile items and the fact that many skilled trades people from all walks of life migrated to these areas during the preceding gold rushes. However the other important factor is that the demand existed during this time frame for quality upholstered furniture.

    This midcentury couch was purchased by its current owner who is now 93 years of age when he was married at the age of 24, as a present for his wife. It is interesting to note that it was re-upholstered in the 1970’s. The original sprung edge was replaced with timber rails. The initial upholstery fabric was a tapestry and it was re-upholstered in an olive velvet. Unfortunately the furniture repair of this piece wasn’t detailed. It was limited to only replacing a sprung edge with timber and placing the new fabric over the old sandwiched with a layer of foam.

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    What we generally recognise as Australian styled ‘club lounges’ were made from the late 1920’s through to the mid 1950’s. This design was not uniquely Australian however it was very popular in Australia during this era and the suite featured is typical of this period however many variations were available.

    These lounge suites all featured the wide arms, usually with timber trays and bases but some also had decorative timber trim on the arm facings. The upholstery finishes were also available in a wide variation of finishes. This included cord trim, contrast piping and raised panel patterns on the inside backs.

    A client approached us who is from a prominent furniture manufacturing family to restore their ‘club lounge’. This club lounge was not a family heirloom but a design from the era they had always found interesting and destined for their retirement home. It is always an honour to be asked by a contemporary to restore a favourite piece of furniture however the expectations are always as equally high.

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    We removed all existing upholstery from the timber frame and the only casualty from almost two decades of heavy use was one broken spring which shows the value of purchasing high quality Australian made furniture. We laminated new high density foam to the frame body and fabricated polyester filled channelled and quilted back cushion inserts and polyester encased premium foam seat cushion inserts. The settee was then re-upholstered with the outside arms and back lined and padded with piped detail.

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