Why do modern sprung cushions have problems?

By Frank Parker

cushion upholstery Perth
cushion upholstery Perth

What are contemporary sprung cushions?

Contemporary sprung cushions have been marketed over the last decade as a superior concept however there are major issues regarding the effectiveness of using ‘spring pockets’ in the fabrication of seat cushion inserts.

How are traditional spring cushions different to modern spring cushions?

Traditional sprung cushions were constructed using mid-gauge coil springs and hand sewn into a hessian case then encased with flock and fitted into a box piped seat cushion with sewing usually finished by hand stitching. Seat cushions constructed this way tend to stand the test of time as is evident by cushions still used in antique furniture.

However the fabrication of modern sprung cushion inserts utilise light-gauge coil springs encased in a series of thin polyester pockets which are normally referred to as ‘spring pockets’. These spring pockets are placed in the centre of the cushion inserts and sandwiched with polyurethane foam then usually encased with polyester fibre. With moderate to heavy use the spring pockets tend to distort with the springs often fracturing the casings. The result is a distorted and uncomfortable seat cushion and maybe a costly repair bill outside the warranty period.

What about the option of premium quality foam cushions?

The sales personnel promoting the “advantages” of sprung cushions usually infer by definition that the base is also sprung but most sprung cushions are on bases fitted with elastic webbing. The truth is that there is nothing wrong with a settee base correctly fitted with high quality elastic webbing. However a superior cushion insert can be effectively achieved by simply using premium quality polyurethane foam encased in polyester fibre and no spring pockets!

Similar Posts

  • Co-ordinating classic chairs

    Timberline Furniture commenced operations in Perth WA with the factory being located in Willetton. The furniture manufacturing business was founded by Ron Jones and Hedley Van Der Straaten in the early 70’s and ran through to the mid 90’s with about 10 – 12 staff. Ron was a Wood-Turner by trade and managed operations with Hedley managing sales and general business. Timberline predominantly manufactured dining furniture but also made some lounge and occasional furniture. During the 80’s they entered into a collaborative venture with co-ordinated designs, Trustyle Furniture making the lounge suites, George’s Cabinets making the cabinetry and Timberline the dining suites. These co-ordinated furniture ranges were sold by furniture retailers throughout W.A.     

    Our clients were involved in furniture retailing and furniture transport for many decades and contacted us to re-upholster their Timberline ‘Captain’s Chairs’. These were a very popular occasional chair from the late 70’s and early 80’s not just in residential sales but they were also used in commercial hospitality applications.

    The chairs were originally upholstered in a Nylex Deerhide’ vinyl which was a quality product in its days so we advised using a vinyl from the Austex ‘Studio’ as a quality replacement. The existing upholstery was completely removed, then the show-wood frames cleaned and polished. New high density foam was laminated onto the padded areas and the chairs were upholstered to the original finish with piped and space studded detail.

    Our clients re-upholstered ‘Captain’s Chairs’ looked in place around their bar with complimentary comments passed over a few drinks.

    Call us Today
  • Mechanical rocker/glider chair – reupholster

    Mechanical rocker/glider chairs or platform rocker chairs are a type of rocking chair which moves as a swing seat, where the entire frame of the seat is attached to the base by means of a double rocker four bar linkage. The non-parallel suspension arms of the linkage cause the chair to simulate the motion of a rocking chair. The mechanical rocker/glider chairs were first manufactured in the United States and Canada during the 1930’s.

    Our client in her late 80’s approached us to rejuvenate her rocker glider chair and we just loved her story. As a young child in the pre-war years she travelled from her home in Rugby England with her father by train to Edinburgh Scotland to visit her grandmother. Apparently her grandmother had very strict house rules however when she had the chance she would love to rock in her grandmother’s chair. A few years later after the passing of her grandmother her aunty asked if she would like any of her grandmother’s possessions with the obvious response, “the rocking chair”. Then some eighty years later we were given the task of reupholstering her special chair.

    Our client had selected an olive cut pile cotton velvet for the upholstery which suited the chair and reflected the era. All the upholstery was removed from the chair then the timber frame was cleaned and polished. Jute webbing was fitted over the seat and then a hessian overlay and premium padding with a polyester overlay. After the outside back was fitted the same process as the seat occurred then the arms pads were built up with premium padding and polyester overlays. The inside back, seat and arm pads were then upholstered and unlike the original chair which was trimmed with gimp we used self-covered banding which was then space studded.

    When the chair was delivered our client had tears of joy saying this was something she had wanted to do all her life.

    Call us Today
  • Sentimental Furniture For Years

    Restoring Sentimental Furniture in Perth

    Passing Down Furniture or Inheriting Furniture

    It is always difficult to place a monetary value on something that is of high sentimental value however when the furniture has been restored the value is evident. Furniture that is of high sentimental value is usually inherited but may also have been from an era of perceived sentimental interest or have been previously possessed by an individual of interest. However regardless of the reason a high proportion of furniture we restore is due to sentimental value.

    Reupholstering Library Chairs From the 1920’s

    Our client approached us wanting to rejuvenate two library chairs with a matching chaise initially purchased new by his wife’s grandparents in the 1920’s being made in Australia. When we inspected this furniture it was in a completely dilapidated condition due to years of storage in a damp basement.

    How We Renewed the Library Chairs

    • We completely striped the upholstery to the frame noting that it had also been re-upholstered shabbily
    • It was not until we had completely stripped the existing upholstery that we became aware that some of the carved timber rails were rotten due to prolonged storage in damp conditions
    • We approached the client with this information as restoration was going to be a major task.

    A Collaborative Restoration

    Our client still insisted the furniture be restored and this was now going to be a collaborative operation. Our friend from Eachells Fine Furniture was engaged to replace the rotten carved timber rails. He ascertained the species of Eastern States Eucalypt used in construction so replacements would look identical. The resurrected timber frames were then polished looking like original.

    Our client still insisted the furniture be restored and this was now going to be a collaborative operation. Our friend from Eachells Fine Furniture was engaged to replace the rotten carved timber rails. He ascertained the species of Eastern States Eucalypt used in construction so replacements would look identical. The resurrected timber frames were then polished looking like original.

    We then set about the task of re-upholstering this furniture using original methods and materials. They were webbed with heavy weight jute webbing then coiled springs were laced in, tied down then hessian overlays. We then however use laminated layers of premium padding encased in polyester. The result is fundamentally original methods but finishing with some new materials to enhance the comfort.

    This furniture was upholstered to original finish and trimmed with a matching gimp. Our clients were ecstatic with tears of sentiment!

    Call us Today to Have Your Sentimental Furniture Restored For Future Generations
  • Re-upholstery of a Jason Recliner Chair

    reupholster Jason recliner Perth

    Transforming the Classic Jason Recliner

    Jason recliner chairs are an iconic piece of Australian furniture valued for their quality craftsmanship and durability, making them sought after to this day. This restoration aimed to preserve the chair’s structure for future generations to come.

    The Origin of Jason Recliners

    Jason chairs were manufactured under license from Lazy Boy in Munro Michigan. The factory operated in Welshpool WA from the mid 1960s through to about 1990. These chairs were known for featuring a very robust and unique mechanism. The business was owned and managed by the Bridge family with the chairs distributed around Australia and at its peak they were also exported.

    This is Our Restoration Process

    • The chair was completely stripped and the mechanism cleaned and lubricated
    • The show-wood rocker base and the turned wing sections were sanded and re-lacquered dark walnut
    • The back zig zag springs were linked
    • New hessian was layered over the seat springs
    • New high density padding was laminated onto the body
    • New polyester encased premium cushioning was fabricated and
    • The chair was then re-upholstered to the same finish in an English Heritage Linen
    This chair was also of sentimental value as it previously belonged to our client’s father. We wish her many years of memorable moments in this special chair.
    Call us Today to Find Out About Restoring Your Chair

  • Laminated Polyurethane Fabrics

    fix faux leather peeling

    If this was your chair, you may be be thinking where can I get my chair reupholstered? Would you believe that this chair is only two years old and looks like it has been in a war zone. It is well constructed however unfortunately it was covered in a polyurethane fabric which has been affected by hydrolysis. This is when body oils and perspiration leach between the top polyurethane film and the backing fabric resulting in delamination.

    This has been a continual problem for many decades with laminated polyurethane fabrics. The manufacturer, import wholesaler and retailer could only be labelled as blissfully ignorant if they were unaware of this issue.

    We recommended to our client to reupholster this chair in the most durable upholstery fabric. For this we chose a commercial grade synthetic suede which will last for many years. It cost the client approximately 60% of the initial purchase price. This highlights the necessity for retail staff to be adequately trained and the necessary enforcement of consumer law. In this case as with so many, the client was left holding the baby while the supply chain were left holding the profits.

    We can help you with your well worn chair to ensure that you get the best wearing upholstery fabric. So that you are enjoying your furniture for many years to come.

    We Can Help You Restore Your Furniture – Just Call us Today!
  • Cornwell Norton chairs – Reupholster

    Cornwell Furniture was formed in the 1960’s, a division of Parker Knoll Furniture in the United Kingdom. Cornwell was a signature range of Parker-Knoll specialising in high quality mass production motion chairs.

    The chair pictured is branded “Cornwell-Norton Ltd” which signifies it was manufactured in the Cornwell factory located at Chipping Norton in West Oxfordshire which commenced operations in the mid 60’s and closed in 2003.

    Our clients having migrated from the UK in the 1970’s had by now only a few remnant pieces of furniture from the homeland but their pride piece was this Cornwell Norton motion chair which they wanted rejuvenated..

    We completely removed all the upholstery from the frame which was well constructed from Beech and plywood. The mechanical action was a simple push mechanism however it remained in good working condition which is a tribute to the designers of the day. The frame required no attention and was re-webbed using heavy grade elastic webbing then padded utilising high density polyurethane foam. The cushion inserts were fabricated from premium foam and encased with bonded polyester fibre and the outside arms and outside back were lined then padded.

    The fabric selected by our clients was an English striped chenille which was period for the furniture and also suited the particular design. The chair was then upholstered to its original condition trimmed with piping and the cushions completed with buttoning.

    Our clients were elated with their chair rejuvenated to back to its stylish sixties finish and no doubt it bought back many wonderful memories of the era.

    Call us Today