Custom Upholstery

By Frank Parker

This custom-made dining lounge was designed and manufactured by a cabinet making firm then upholstered by a local upholstery business. The frame was well designed and constructed however there were continual substantial issues with the upholstery. Unfortunately this is something that occurs to often in our industry. 

A client approached us saying she had a custom-made dining lounge and there were substantial issues with the upholstery and she had given up trying to negotiate any solution with this upholstery business. The entire front edge of the seat had collapsed and buttons which she did not want but were initiated by the upholstery firm had ‘popped’. Our client engaged us to completely re-upholster this dining lounge.

We completely removed the existing upholstery and discovered the problems causing the clients concerns. The previous upholsterers had used high quality foam on the seat however they had used a water based contact adhesive to which there are still major application problems and is was simply just not effective. Also the reason they had to place buttons into the seat and back panels was that the patterns were not true to the frame sizes causing the cushions to distort.

We started from scratch making templates true to the frame then fabricated premium cushioning and laminated it with bonded polyester fibre. The cushion covers were then carefully marked with sewing indicators and sewn to shape as such large panels can either be stretched or gathered. The lounge was then upholstered with minimal effort as the fabric covers fitted perfectly.

The result was that our client was absolutely overwhelmed with the result and we have since received repeat work from her. This just goes to show that quality work is always the best form of advertising and everyone is a winner.

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    When given a restored antique chaise lounge frame to re-upholster the problem is that there may have been many different ways it was traditionally upholstered. Therefore the method of upholstery depends upon the client’s interpretation on how the furniture appeared originally combined with the restorer’s knowledge and research into period pertaining to this style of furniture.   

    This antique chaise lounge frame was given to us by a client who wanted it upholstered for her bedroom. Apparently this piece originated from the 1880’s and she did not want any deep buttoning in the upholstery. We went through much archival material on chaise lounges from this period and found examples of similar double ended pieces from this period with plain upholstery which coincided with our client’s expectations. Above all our client also wanted the re-upholstered chaise to be comfortable giving us considerable autonomy regarding upholstery methods.

    We set about our task and first cleaned and repaired the original castors. We then webbed the base with heavy weight jute webbing, laced in the coil springs, tied them down then fitted a hessian overlay. We then used synthetic furniture edging and built the seat, back and scroll ends up with varying hardness’s of high density cushioning encased with bonded polyester fibre. The result of building up the platforms this way is that the traditional look is maintained however unlike the furniture from this era comfort has not been sacrificed for style. The upholstery was trimmed with matching gimp trim creating a superb finish.

    Our client was elated with the stylish finish of her re-upholstered antique chaise lounge but was equally impressed with the comfort which would not have been such a necessity in the bygone days. We trust our client will enjoy and relax on her rejuvenated chaise lounge for many years.

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  • Re-furbish Australian styled ‘Club Lounge’

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    What we generally recognise as Australian styled ‘club lounges’ were made from the late 1920’s through to the mid 1950’s. This design was not uniquely Australian however it was very popular during this era and the suite featured is typical of this period however many variations were available.

     These suites all featured the wide arms with timber trays and bases but some also decorative timber trim on the arm facings. The upholstery finishes were also available in a wide variation of finishes. This included cord trim, contrast piping and raised panel patterns on the backs.

    Our Client’s Request

    We were requested to completely re-furbish this ‘club lounge’ by a client who inherited this furniture from her parents but which originally belonged to her grandparents. This lounge suite was made in the late 1940’s and then re-upholstered in the 1970’s so it was in a dilapidated condition when received for refurbishment.

    The Reupholstery Process

    • We completely stripped the existing upholstery to the frame
    • The frame was well constructed using thick Jarrah timber
    • We screwed all the joints to eliminate any potential movement
    • We sanded back the timber arm trays and base blocks
    • Then polished the Jarrah leaving a natural finish
    • The suite was then re-upholstered using the traditional jute webbing, coil springs and hessian for the seat and back bodywork
    • For comfort and practicability we then use premium cushioning for the base, back and arm overlays also polyester encased premium seat cushion inserts.

    Combining the traditional and modern upholstery techniques gives an authentic finish but provides practical and comfortable seating.

    In rejuvenating this classic Australian styled ‘club lounge’ our clients will be able to cherish their family memories into the future.

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    Call us Today to Have Your Club Lounge Professionally Reupholstered

  • Reupholster Merry Widow

    ByFrank Parker

    Little information has been passed down through the industry or indeed written about the history or origin of ‘Merry Widow’ settees or lounge furniture. We can only assume it is historically linked to the Austro-Hungarian opera the ‘Merry Widow’ which had its debut in 1906 and was marathon performing during the period. This would co-inside with the start of the art-deco period which a merry widow could feel indulged on such an opulent sofa. 

    A merry widow settee and two chairs were brought to us by a farming family from the south-west. The furniture belonged to her grandparents and she believed was made in the 1930’s and had already been re-upholstered twice and modified. Our job was to bring it back to its glorious by-gone past, a very labour intensive task.

    We removed the layers of fabric stripping the suite down to the bare timber frame. The turned legs were discarded which were an addition during an 80’s revamp then the frame joints knocked apart and glued with a two pack resin then screwed. The rear legs, front blocks and timber trays were sanded then stained as the Jarrah had bleached and finished with three coats of lacquer.

    The re-upholstery commenced with fitting jute webbing and lacing coil springs into the seat, back and arms, then fabricated the sprung edge, and tied down the springs then applied hessian overlays. We then fitted synthetic edging to the sprung edge, top inside back and arms and laminated premium foam layers overlayed with bonded polyester fibre. The upholstery fabric selected suited the period being a very high quality black abstract floral velvet which looked extremely sumptuous. The outside arms and backs were also lined and padded and finished with piped trim.

    Our clients were breath taken with the result as they had seen the previous re-upholstery when teenagers but this was far superior in every detail and designed to last for another lifetime.

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    This classic mid century three seater couch was manufactured in 1948 by Hicks Furniture in Kalgoorlie Western Australia. Some classic furniture was made in major WA regional centres from the late-19th century through to the mid-20th century. This was due to the problems associated with long distance transport of bulky fragile items and the fact that many skilled trades people from all walks of life migrated to these areas during the preceding gold rushes. However the other important factor is that the demand existed during this time frame for quality upholstered furniture.

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    We stripped the existing upholstery back to the frame then carefully knocked the joints apart, glued then clamped and screwed the frame where necessary. Our client wanted to retain the history of this mid century sofa so we simply cleaned up the show-wood timber. We also touched up the chips with an oak stain and then used a quality furniture polish to bring back the shine. The frame was then webbed and re-sprung mainly using traditional upholstery methods with an art-deco upholstery fabric. The result is that a classic Australian made couch has been given a new lease of life for future generations to enjoy.

    Call us Today to Have Your Mid Century Furniture Beautifully Restored

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    Fred Lowen and Earnest Rodeck met on a refugee ship escaping Nazi Europe bound for Port Melbourne. Fred Lowen started work in 1942 as a fitter and turner but woodturning was his passion. The two commenced their business in 1946 under the acronym FLER starting in an old stable.

    The business grew quickly as they engaged with Myer Emporium supplying modern designs with turned legs and Scandinavian influence. By the mid-late 1960’s Fler had manufacturing operations is several states. The massive demand for this style of furniture in Australia was created by the post-war residential boom in modern housing.

    A couple were referred onto us as they had two Fler SC55 chairs produced in the late 1950’s and two E31 chairs from the 1960’s requiring complete restoration. They originally were purchased new by her parents but unfortunately were very poorly ‘restored’ by a supposedly reputable business in the 1980’s. Given this we had to completely strip the chairs back to the raw timber frames with the intention of restoring them to their original splendour.

    With the frames completely sanded back the timber was stained Mahogany then three coats of clear lacquer. The cushion inserts were originally latex rubber however premium polyurethane foam encased with bonded polyester fibre is more durable and provides superior comfort. We re-upholstered the chairs in a velvet using the original finishing methods resulting in glowing fine lines.

    Our clients were astounded with the result taking her back remembering the chairs in bygone years. This work also provides great pleasure for us as furniture manufacturers and restorers.

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  • Leather Furniture Repair

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    This leather is an exceptionally high quality semi-aniline leather used to upholster a beautiful contemporary settee. The client thought that the scarring was excessive and considered them as leather imperfections. With this type of rustic look natural leather defects are acceptable and indeed considered a feature. However scarring where the surface is broken can be seen as a type of leather damage and should be confined to inconspicuous areas of the upholstery.

    This was a case in which the client complained with possible good reason. The manufacture should have been more prudent with the leather cutting process and the furniture retailer should have better explained the natural features of rustic semi-aniline leather to the client. Fortunately this settee was made in Australia and both the manufacturer and retailer acted quickly  to rectify the problem resulting in a happy ending!

    Call us Today to Have Your Timeless Furniture Restored